IBC System / IBC Mobile Hopper

The IBC system, also known as the IBC mobile hopper, is part of the bulk material handling system, used for storing and transporting powders, granules, and other materials.

IBC System Workflow:
Discharging: At the bottom of the mobile hopper, a conical valve is used in conjunction with a discharge station to control material flow and prevent dust leakage.
Filling: At the hopper's opening, manually or automatically operated filling devices serve as dust-proof connections during material input.
Mixing: Using the mobile hopper with a rotary mixer enables faster and more efficient mixing. The IBC system is equipped with sealing systems and protective devices to ensure material safety and hygiene during the mixing process.
Working Principle: Before mixing begins, the IBC is lifted into position via a hydraulic device, and the conical valve is automatically secured. Sensors check whether the IBC lid is properly closed.
After verifying the IBC's position and status, a three-dimensional tumbling motion mixes the different internal materials. The conical valve inside the IBC aids in material dispersion, improving mixing uniformity.
Typically, the IBC is filled to about 75% capacity to ensure thorough tumbling and mixing. Mixing speed and duration can be adjusted based on material characteristics.
Operations are controlled by a PLC. An optional fly knife attachment can be added to effectively mix materials with poor flowability or those containing liquid additives.

Partial Specifications:
Frame Material: Carbon steel, stainless steel.
Capacity: 500L—2500L.
Stacking Ability: Can be stacked two layers high.

Mobility Methods:
Hydraulic trolley, forklift, chain, roller conveyor, gantry crane, or AGV (Automated Guided Vehicle).

Product Features:
High Precision: Kairuida's IBC systems precisely control discharge flow rates, effectively managing materials with poor flow or high viscosity while preventing stratification or separation, ensuring automatic and reliable discharging.
Reliable Quality: Kairuida's IBC systems are manufactured using reliable processes and high-quality raw materials to meet expectations. Each unit undergoes strict quality control and testing to comply with usage standards and endure rigorous durability tests for stable performance in harsh environments.
Wide Applicability: The IBC system offers flexible and diverse applications, widely used in chemical, pharmaceutical, food, and other industries.
User-Friendly Operation: Kairuida's IBC systems are designed with operators' practical needs in mind, featuring well-designed control systems and interfaces for simplicity and ease of use.
Comprehensive After-Sales Support: Kairuida Powder Engineering (Shanghai) Co., Ltd. has established a complete service network with a dedicated after-sales and technical team to promptly address customer issues and provide full after-sales support.